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Simplified Model Predicts Binder Behavior in Sand Mold Printing

類別:期刊論文

學年 / 學期:111-2

出版日期:2023-06-09 00:00:00

著者:Yen-Ting Li* , Yih-Lin Cheng and Kea-Tiong Tang

著錄名稱、卷期、頁數:Applied Sciences 13(12), 6985

摘要:Binder jetting is a crucial process in additive manufacturing (AM) and is widely used in sand mold casting. This study explores the challenges of simulating binder droplets in ANSYS Fluent, including complexity and computational time. To overcome these challenges, we propose a geometric approach that models the binder droplet as a circular shape instead of an actual droplet. Additionally, the dynamic mesh feature is employed to transform the initial boundary condition into a wall condition at a specified time interval (Δt). This simplified approach eliminates the need to simulate actual droplets, leading to significant computational resource and time savings. By adopting this geometric approach, we can accurately predict the diffusion and penetration behavior of binder droplets with varying materials and volumes in porous media with different porosities. Through data analysis, it was found that the main variables affecting the diffusion diameter and penetration depth are binder volume and porosity. The successful implementation of this simplified model enables researchers and engineers to expedite the simulation of binder behavior, facilitating process optimization and enhancing the understanding of binder jetting technology in the field of additive manufacturing.

關鍵字:binder jetting;ANSYS Fluent;simulation;geometric approach;circular shape;dynamic mesh;diffusion;penetration;porous media;process optimization

語言:en_US

ISSN:2076-3417

期刊性質:國外

收錄於:SCI

通訊作者:Yen-Ting Li

審稿制度:

國別:TWN

出版型式:電子版