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A New Silicon Mold Process for Polydimethylsiloxane Microchannels

類別:期刊論文

學年 / 學期:112-2

出版日期:2024-06-29 00:00:00

著者:Yang, Lung-jieh; Sameer Shaik; Neethish Kumar Unnam

著錄名稱、卷期、頁數:Micromachines 15(7), 848

摘要:As an alternative to SU-8 soft lithography, a new silicon mold process of fabricating PDMS microchannel chips was proposed. A picosecond laser is used to cut through a 550 μm thick silicon wafer and generate the original microchannel pattern with a 50 μm minimum feature size. This single-crystal silicon pattern, with the edge debris caused by laser cutting being trimmed off by a KOH solution and with the protection field oxide layer being removed by BOE afterwards, firmly resided on a glass substrate through the anodic bonding technique. Four-inch wafers with microchannel patterns as the PDMS mold cores were successfully bonded on Pyrex 7740 or Eagle XG glass substrates for the follow-up PDMS molding/demolding process. This new maskless process does not need a photolithography facility, but the laser cutting service must be provided by professional off-campus companies. One PDMS microchannel chip for particle separation was shown as an example of what can be achieved when using this new process.

關鍵字:PDMS microchannel;laser cutting;anodic bonding

語言:en_US

ISSN:2072-666X

期刊性質:國外

收錄於:SCI Scopus

通訊作者:L.-J. Yang

審稿制度:

國別:CHE

出版型式:電子版